#1 Connected Workforce Solution

AI Manufacturing
Software for Frontline Teams

Redzone connects your frontline teams with the real-time data and AI-powered guidance they need to hit their numbers — every shift, every line.

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Redzone is consistently top-ranked on G2, Captera, and Software Advice for categories like OEE, MES, QMS, CMMS, and Connected Workforce.

Redzone's Connected Workforce Solution

One platform. 
Every frontline team.

ChampionAI

ChampionAI empowers frontline manufacturing teams with the next best action — immediately, often before problems occur.

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Boost Productivity

Frontline teams see their numbers in real time and get AI-guided coaching the moment they start to slip.

Explore Productivity

Dashboard screen showing productivity metrics for Line 2 with a status of Line Active. Overall Equipment Effectiveness (OEE) is 93.4%, above the target of 91.1%, with performance and quality at 93%. Output Availability Effectiveness (OAE) shows 3,100 of 5,000 cases completed for 400VMU Silver Packs 6 oz 12 cases, with availability at 93%, performance time of 1 minute 2 seconds, and quality time of 5 seconds. Location problems show three instances of Speed Lost. Sidebar contains navigation icons for Home, Productivity, Compliance, Reliability, Learning, and Edit.

Improve Compliance

Work instructions keep every shift audit-ready, with records that hold up to regulators' specs.

Explore Compliance

Tablet screen showing Compliance Run Summary for 779AD Indigo Packs 7 oz with SKU 779AK, production line and time details. A horizontal timeline uses green, orange, and red segmented bars indicating compliance status over time. Below, a Quality Checks table lists seven quality check names with totals and color-coded timeline bars representing the status of each check. The interface has a sidebar with icons for Home, Productivity, Compliance, Reliability, Learning, and Edit, and options to view metrics or timelines and 200 checks summary.

Maximize Reliability

Maintenance alerts flag wear and failure risk early, giving teams time to fix issues before the line stops.

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Accelerate Learning

Digital coaching gets new hires to full competency faster, so your best operators spend time running the line, not training.

Explore Learning

Dashboard for Filler Operator showing skill overview with 32 assigned users, 28 Level 1 qualified, 12 Level 2 qualified, and 2 trainers. Alerts show 3 warnings for assigned users, 4 warnings and 14 time alerts for Level 1 qualified. Learning Pack Progress table lists Factory Onboarding, Filler Operator Basics, Filler Advanced Skills, Safety Basics, and Shipping Quality with levels, assigned numbers, qualified numbers, pending numbers, expired counts, and progress bars indicating training completion and issues.

Optimize Scheduling

The right people assigned to the right lines every shift, no spreadsheet required.

Explore Scheduling

Computer screen showing a scheduling tool interface titled 'Optimize Schedule: The Strategy' with strategy options including Customer Service (modified), Efficiency, Inventory, and Cost, and sections for setting constraints and objectives such as minimizing changeovers duration, line preference penalty, lateness, and moving orders to the beginning of the day.

Manufacturing Intelligence
Built for Frontline Teams

Discover Champion AI

Your Champions

Line Lead

Operations Lead

Quality Lead

Maintenance Lead

Learning Lead

Less downtime

More throughput.

Dashboard notification showing changeover finished at 09:00 with top loss likely due to labeler skipping; a panel titled 'Preventive learning available' displays run ETA of 3h 12m and top loss labeled as 'Labeler skipping'; a video titled 'Labelers - Preventing skipping' with duration 4 minutes 24 seconds is shown with a person operating machinery; a prompt at the bottom asks, 'What insights are you looking for?' with a red arrow button.

Less admin

More decisions made.

Dashboard interface showing factory status with 22 operational lines, line status buttons indicating 'Running' and 'Excellent', a red progress bar for each line, overall equipment effectiveness (OEE) at 88%, and a chat bubble asking 'How is my plant performing today?' with a prompt 'What insights are you looking for?' below.

Less rework

More first-pass yield

Less reactive repairs.

More planned uptime.

Interface showing setup summary with a message that casepacker magazine height setup is outside the optimal range, displaying optimal setup range 52-68 and current range 44-88, alongside a red bar chart under 'Centerlining'. A chat bubble asks, 'How is my casepacker running?' with a prompt below reading, 'What insights are you looking for?' and a red arrow on the right.

Less time
to competency.

Dashboard interface showing packing operator staffing status with 16 qualified operators available, 8 nearly qualified, and 22 requiring training, alongside a chat message asking who is qualified as a packing operator.

Integrates to the Systems You Already Run

Redzone plugs into your existing ERP, data historian, and MES stack — no rip-and-replace required.

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Our Impact

Results You Can See, Measure, and Scale

Redzone's Results

Average Productivity Increase

Days

To Measurable Results

Reduction In Employee Turnover

K+

Factories Worldwide

Customer Results

Redzone Transforms Operations Into Measurable ROI

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Worker wearing a blue shirt with 'Coil Specialist' text, red head covering, and ear protection operating industrial machinery with metal coils.

“[Before ChampionAI] changeovers were 19-minute averages. I was giving a tour last week, and I saw a changeover happen in a minute and 24 seconds."

Marlon Kessler

VP of Operational Excellence and Continuous Improvement, Sauder Woodworking

12.5pt

OEE Uplift in 90 Days

665%

ROI in 7 Months

“When we first moved into this building, our production manager said there's no way we can do more than 130 batches a day. Now we're pushing 190 batches a day.”

Jason Glade

President and CEO, Taffy Town

70%

Reduction in Lead Times in 9 Months

33%

Increase in Production Output

“Our productivity showed a 37% uptick in the first 90 days. It makes you proud of what you do and how hard you work.”

Brian Pasquier

Operations Manager, Coil Specialist

37%

Increase in Productivity in 90 Days

68%

Increase in Daily Throughput

“We saw turnover drop from 80% to 50%. We believe that's a savings of almost half a million dollars a year."

Suman Shekar

Operations Manager, Companion Baking

99.5%

Fill Rate Achieved

88%

Reduction in Yield Loss

AI Manufacturing
Software for Frontline Teams