Reliability
Drive Manufacturing Reliability With a CMMS on a TPM Platform
Redzone Reliability is built to transform traditional preventative maintenance into predictive maintenance by building computerized maintenance management software (CMMS) on a total productive maintenance (TPM) platform. Redzone optimizes repair scheduling, delivers instant breakdown alerts, and centralizes preventative maintenance (PM) and work order (WO) calendars. Champion AI surfaces downtime predictions, recommends best resolutions, and creates work orders autonomously.
Trusted by 2,000+ factories worldwide
to drive productivity and connect frontline teams with AI where the work happens.
Senses Become Sensors
Engage operators differently in equipment care. Fine-tune operators' sight, sound, and smell senses into early-warning sensors to identify issues before they become major breakdowns.
Automated Maintenance Triggers
Give both maintenance and operations teams visibility into routine maintenance. Trigger common equipment care processes, such as clean, inspect, and lubricate (CIL) checks, based on real, factory-floor events such as shift change, asset uptime, calendar interval, and more.
Instant Breakdown Notification
Eliminate communication barriers between maintenance and operations. When breakdowns occur, Redzone Reliability instantly notifies the maintenance team, determines who is responding, and automatically creates a work order with pictures and videos attached for additional context.
What Sets Redzone's Reliability Software Apart
Total Productive Maintenance
Integrated AI Guidance
Unified Frontline
Manufacturing Reliability Software Was Built For
Maintenance Technicians
Frontline Operators
Maintenance and Plant Managers
Redzone Seamlessly Connects With the Tools You Already Use
Redzone integrates easily with existing manufacturing systems like ERPs to seamlessly pull relevant data and establish one centralized source of truth. Use Redzone Integrations to eliminate data silos, import production schedules, see parts inventory levels, update product master data, and reconcile end of run.
Redzone's integration pathways are system agnostic and customers are able to build integration workflows between Redzone and other third-party systems. Redzone partners with industry-leading cloud data and integration platforms like Boomi and Snowflake to simplify large, complex integrations.
OEE Uplift with Redzone Reliability
90-Day Productivity Increase
Reduction In Unplanned Downtime
Frequently Asked Questions
Didn’t find what you need? View the full FAQ.
Can I keep my current CMMS and still use Redzone Reliability?
Yes, factories that deploy Redzone Reliability can choose to keep or replace their existing CMMS. Redzone Reliability’s TPM platform drives proactive behaviors and reduces breakdowns regardless of whether its CMMS capabilities are used.
How does Redzone improve operational reliability and prevent unplanned downtime?
Redzone improves reliability and prevents unplanned downtime with real-time issue detection, standardized workflows, and built-in frontline communication. Embedding these tools into daily production reduces variability, prevents repeat failures, and helps manufacturers sustain consistent, dependable output.
How does agentic AI augment traditional maintenance scheduling?
AI agents proactively examine any factors that might affect maintenance and production schedules to identify the best time to do maintenance work. Based on factory context, line performance, and breakdown history, the AI agent can proactively adjust PM activities to optimize schedules and flag high-priority repairs for human coordinators.
How is Redzone different from traditional reliability or maintenance software?
Redzone Reliability is a CMMS built on a total productive maintenance (TPM) platform that drives frontline execution for operators and maintenance. It combines monitoring, task management, parts inventory, and history in one system, helping teams act in the moment to resolve issues faster and achieve more reliable operations.
Helpful Resources
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The Importance of Behavior-Based Safety: Beyond the Safety Manual
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