Maintenance Software That Keeps PMs on Schedule

A preventive maintenance (PM) routine that production keeps pushing back isn't preventing anything. Redzone gives your team full visibility into every scheduled PM, so deferred maintenance is visible immediately instead of piling up until something breaks.

Trusted by 2,000+ factories worldwide

to drive productivity and connect frontline teams with AI where the work happens.

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Industry Challenges

Without real schedule visibility, preventive maintenance (PM) becomes the first thing that slips when production gets busy.

PMs Get Delayed for Production

Production pushes a scheduled PM back to keep the line running today, and no system flags how many times that same PM has already slipped.

No One Can See What's Overdue

PM schedules live in a spreadsheet or a CMMS nobody checks daily, so overdue maintenance goes unnoticed until the asset it protects fails.

Deferred PMs Pile Up Quietly

Each deferral seems minor, but they stack up until the accumulated risk is far bigger than any one delay would suggest.

PM Compliance Is a Guess, Not a Number

Without measuring completed versus scheduled PMs, teams can't say with confidence whether their maintenance program is on track.

Redzone's Solution

Redzone gives every PM a place to live and a way to get noticed, so scheduled maintenance stops losing to whatever's loudest that day.

Who It’s For

For the teams trying to keep today's PM from becoming tomorrow's breakdown.

Redzone's straightforward software means most PM planners start working from a live PM schedule within a single shift, no lengthy training required.

Maintenance planners need real visibility into what's scheduled and what's slipping.

Technicians need to know what's coming due, not just what's already overdue.

Maintenance managers need a real compliance number, not a guess.

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Our Impact

Results You Can See, Measure, and Scale

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Worker wearing a blue shirt with 'Coil Specialist' text, red head covering, and ear protection operating industrial machinery with metal coils.

“[Before ChampionAI] changeovers were 19-minute averages. I was giving a tour last week, and I saw a changeover happen in a minute and 24 seconds."

Marlon Kessler

VP of Operational Excellence and Continuous Improvement, Sauder Woodworking

12.5pt
OEE Uplift in 90 Days
665%
ROI in 7 Months

“When we first moved into this building, our production manager said there's no way we can do more than 130 batches a day. Now we're pushing 190 batches a day.”

Jason Glade

President and CEO, Taffy Town

70%
Reduction in Lead Times in 9 Months
33%
Increase in Production Output

“Our productivity showed a 37% uptick in the first 90 days. It makes you proud of what you do and how hard you work.”

Brian Pasquier

Operations Manager, Coil Specialist

37%
Increase in Productivity in 90 Days
68%
Increase in Daily Throughput

“We saw turnover drop from 80% to 50%. We believe that's a savings of almost half a million dollars a year."

Suman Shekar

Operations Manager, Companion Baking

99.5%
Fill Rate Achieved
88%
Reduction in Yield Loss

Frequently Asked Questions

Didn’t find what you need? View the full FAQ.

What is PM compliance?

PM compliance is the percentage of scheduled preventive maintenance tasks completed on time. It's a clear signal of whether a maintenance program is keeping up with its own schedule.

What are the four types of preventive maintenance?

Preventive maintenance is generally grouped into time-based, usage-based, condition-based, and predictive maintenance, and each is triggered by a different signal for when service is due.

Why do preventive maintenance tasks get deferred?

Production schedules typically bump PMs down the list. When there isn't a system that tracks how many times a task has already slipped, the deferral becomes routine rather than the exception.

What makes a good preventive maintenance program?

A solid preventive maintenance program combines a realistic schedule, real-time visibility into what's coming due or overdue, and a way to track compliance. This helps teams catch deferrals early, before they pile up.

How can manufacturers reduce deferred preventive maintenance?

Manufacturers can reduce deferrals by giving planners and supervisors live visibility into the PM schedule, so the system flags and reschedules a delayed task instead of letting it fall through the cracks.

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