Man wearing safety glasses and ear protection operating a touchscreen tablet mounted on industrial machinery inside a factory.

Real-Time Production Monitoring That Keeps Every Shift on Pace

Stop finding out about lost production the next morning. Redzone's real-time production monitoring gives supervisors live OEE, downtime, rework, and changeover data by line and by shift, so they can catch and fix losses while the line is still running.

Plus de 2000 usines à travers le monde nous font confiance

pour connecter leurs opérateurs terrain et améliorer la performance

Industry Challenges

Some plants can tell you what happened last shift. Few can tell you what's happening on the floor right now.

Efficiency Measured After the Shift

By the time a shift report lands, the line has already moved on. Supervisors end up answering for yesterday's problems instead of catching today's.

Supervisors Chase Updates Instead of Managing

Without a live view of every line, supervisors spend the shift walking the floor for status updates, rather than managing the exceptions that actually need their time.

Slow-Running Losses Stay Invisible

Machines that run below rate rarely trigger an alarm, so one of the biggest hits to overall equipment effectiveness (OEE) often goes untracked shift after shift.

Changeover Losses Are Status Quo

Teams accept long changeovers as part of the job instead of treating them as targets for improvement.

Redzone's Solution

Redzone gives every line a live production feed, so losses get caught and fixed in the moment instead of showing up in tomorrow's report.

Real-time visibility surfaces production rate, quality, and availability losses as they happen, by line and by shift.

Every stop and slow cycle is logged automatically, so nothing depends on someone remembering to write it down.

Supervisors see product rejects and scrap as they happen, so they can act before losses stack up.

Changeovers are timed and benchmarked automatically, turning them into a coachable metric.

Get notified the instant a changeover goes past the scheduled time, so supervisors can step in before losses stack up - not after the shift ends

ChampionAI highlights the top loss driving each shift's OEE gap and recommends where to focus next.

Who It’s For

Built for the people who need to see a problem while it's still fixable.

Most supervisors are reading their first live Redzone dashboard within a single shift, no extended training required.

Production supervisors need live floor visibility, not a report that lands the next day.

Plant managers need to compare lines and shifts against targets in real time.

Continuous improvement leads need to catch losses while they're still happening.

Schedulers need data to pivot fast and ensure on-time shipments.

report

Maximize Performance: Explore the Productivity Benchmark Report!

Unlock Now
Unlock Now
Engagement Study

Drive Engagement: Check Out the Workforce Engagement Study!

Download Now
Download Now
Notre impact

Des résultats visibles, mesurables et évolutifs

Worker wearing a blue shirt with 'Coil Specialist' text, red head covering, and ear protection operating industrial machinery with metal coils.

"By implementing Redzone, we had a 57% OEE uplift. It's not just the coaching-in and how to do it, it's the continued support all the way through."

Sarah Thiel

Systems Engineer, Altenloh, Brinck & Company (ABC)

34%
Productivity Increase in 90 Days
$1M Dollars
Unlocked New Revenue

“We get to give immediate feedback. We get to praise people for the things they're doing and recognize them for the hard work they put in.”

Carl Anderson

Production Control Manager, AquaCal

Record 210 Units in 24 Hours,
Up from 120
15%
Productivity Increase

“It’s totally changed the way we do business and handle our meetings. The ‘Daily Vital Signs’ is the best part of my day.”

Jamie Hobbs

VP, Eco Lips

800,000
Increased Capacity on Packaging Lines
48%
Increased Productivity 48% in 90 Days

“We saw turnover drop from 80% to 50%. We believe that's a savings of almost half a million dollars a year."

Suman Shekar

Operations Manager, Companion Baking

99.5%
Fill Rate Achieved
88%
Reduction in Yield Loss

Questions fréquemment posées

Vous n'avez pas trouvé ce dont vous avez besoin ? Consultez la FAQ complète.

Aucun article n'a été trouvé.

Ressources utiles