TPM Software That Puts Autonomous Maintenance Into Practice

Redzone builds operator-led inspection and basic care into the daily routine, so a maintenance team can cover more equipment without burning out.

Plus de 2000 usines à travers le monde nous font confiance

pour connecter leurs opérateurs terrain et améliorer la performance

Industry Challenges

A total productive maintenance (TPM) program is only as real as the routines that actually happen on the floor every shift.

Maintenance Teams Are Understaffed

Too few technicians cover too many lines, so anything that isn't an emergency waits — leaving the small stuff to grow into yet another emergency.

Operators Can't Catch Problems Early

The people standing at the machine are best positioned to notice a problem first, but without training or a system, nobody captures that early warning in time to prevent a failure.

Autonomous Maintenance Routines Exist Only on Paper

A TPM binder full of cleaning and inspection checklists doesn't help if nobody completes them shift after shift.

Small Fixes Stall Waiting for a Technician's Time

Basic tasks an operator could handle in minutes sit in a queue behind bigger jobs, waiting on a stretched maintenance team to get free.

Redzone's Solution

Redzone builds TPM and autonomous maintenance into the daily routine, so operators and technicians share the load instead of maintenance carrying it alone.

Who It’s For

Plant leaders who need to optimize and stretch their maintenance resources across the factory.

Redzone's straightforward interface means most operators can complete their first guided autonomous maintenance task in their first shift with the software, no lengthy training required.

Plant Managers need better equipment reliability to hit tough cost and production targets.

Maintenance leaders need routine care off their plate, so they can focus on serious repairs.

Operators share responsibility for equipment care, instead of just waitong for a machine to break.

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Worker wearing a blue shirt with 'Coil Specialist' text, red head covering, and ear protection operating industrial machinery with metal coils.

“[Before ChampionAI] changeovers were 19-minute averages. I was giving a tour last week, and I saw a changeover happen in a minute and 24 seconds."

Marlon Kessler

VP of Operational Excellence and Continuous Improvement, Sauder Woodworking

12.5pt
OEE Uplift in 90 Days
665%
ROI in 7 Months

“When we first moved into this building, our production manager said there's no way we can do more than 130 batches a day. Now we're pushing 190 batches a day.”

Jason Glade

President and CEO, Taffy Town

70%
Reduction in Lead Times in 9 Months
33%
Increase in Production Output

“Our productivity showed a 37% uptick in the first 90 days. It makes you proud of what you do and how hard you work.”

Brian Pasquier

Operations Manager, Coil Specialist

37%
Increase in Productivity in 90 Days
68%
Increase in Daily Throughput

“We saw turnover drop from 80% to 50%. We believe that's a savings of almost half a million dollars a year."

Suman Shekar

Operations Manager, Companion Baking

99.5%
Fill Rate Achieved
88%
Reduction in Yield Loss

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