Real-Time Production Monitoring That Keeps Every Shift on Pace

Stop finding out about lost production the next morning. Redzone's real-time production monitoring gives supervisors live OEE, downtime, rework, and changeover data by line and by shift, so they can catch and fix losses while the line is still running.

Über 2.000 Werke weltweit vertrauen uns

bei der Vernetzung ihrer operativen Teams und der Steigerung ihrer Produktivität.

Industry Challenges

Some plants can tell you what happened last shift. Few can tell you what's happening on the floor right now.

Efficiency Measured After the Shift

By the time a shift report lands, the line has already moved on. Supervisors end up answering for yesterday's problems instead of catching today's.

Supervisors Chase Updates Instead of Managing

Without a live view of every line, supervisors spend the shift walking the floor for status updates, rather than managing the exceptions that actually need their time.

Slow-Running Losses Stay Invisible

Machines that run below rate rarely trigger an alarm, so one of the biggest hits to overall equipment effectiveness (OEE) often goes untracked shift after shift.

Changeover Losses Are Status Quo

Teams accept long changeovers as part of the job instead of treating them as targets for improvement.

Redzone's Solution

Redzone gives every line a live production feed, so losses get caught and fixed in the moment instead of showing up in tomorrow's report.

Who It’s For

Built for the people who need to see a problem while it's still fixable.

Most supervisors are reading their first live Redzone dashboard within a single shift, no extended training required.

Production supervisors need live floor visibility, not a report that lands the next day.

Plant managers need to compare lines and shifts against targets in real time.

Continuous improvement leads need to catch losses while they're still happening.

Schedulers need data to pivot fast and ensure on-time shipments.

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Unsere Wirkung

Ergebnisse, die Sie sehen, messen und skalieren können

Weitere Ergebnisse entdecken
Weitere Ergebnisse entdecken
Worker wearing a blue shirt with 'Coil Specialist' text, red head covering, and ear protection operating industrial machinery with metal coils.

“[Before ChampionAI] changeovers were 19-minute averages. I was giving a tour last week, and I saw a changeover happen in a minute and 24 seconds."

Marlon Kessler

VP of Operational Excellence and Continuous Improvement, Sauder Woodworking

12.5pt
OEE Uplift in 90 Days
665%
ROI in 7 Months

“When we first moved into this building, our production manager said there's no way we can do more than 130 batches a day. Now we're pushing 190 batches a day.”

Jason Glade

President and CEO, Taffy Town

70%
Reduction in Lead Times in 9 Months
33%
Increase in Production Output

“Our productivity showed a 37% uptick in the first 90 days. It makes you proud of what you do and how hard you work.”

Brian Pasquier

Operations Manager, Coil Specialist

37%
Increase in Productivity in 90 Days
68%
Increase in Daily Throughput

“We saw turnover drop from 80% to 50%. We believe that's a savings of almost half a million dollars a year."

Suman Shekar

Operations Manager, Companion Baking

99.5%
Fill Rate Achieved
88%
Reduction in Yield Loss

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