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Industry Challenges
Unplanned downtime is a major source of lost capacity in manufacturing plants — and one of the hardest to track and understand.
Downtime Logged After the Shift
By the time the supervisor fills out the shift report, context is gone and it's too late to find the root cause of a stoppage.
No Visibility Across Lines
Supervisors can't see which line is struggling until they walk the floor — often minutes or hours too late to help.
Root Causes Repeat
The same machines stop for the same reasons every week because no one has the data to find and fix the real root cause.
Escalation Is Too Slow
Minor stoppages turn into major losses before operations leadership or maintenance is aware.
Redzone's Solution
Redzone connects every layer of the plant — operators, supervisors, and maintenance — into one real-time system, so stoppages are captured, escalated, and resolved faster.
Capture Stoppages in Real Time
Monitor Live OEE Dashboard by Line
Automate Maintenance Escalations
Monitor Root Cause Trends
Run Structured Problem Solving
Who It’s For
Built for the people who can prevent downtime and slowdowns on the floor.
No formal training required: Redzone's user-friendly software means most operators are logging independently within their first shift.
Operators log stoppages in seconds from a phone or tablet.
Supervisors see issues the moment they happen.
Maintenance is informed automatically, no manual notification chains.
Schedulers see and manage disruption before it impacts customers.
Redzone's user-friendly software means most operators are working in the app independently within their first shift.
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